Search Results for: picking

LayerMaster, from B&B Attachments, is a new solution for both layer picking and layer splitting loads. It allows a pallet to be quickly broken down or built up by clamping layers, and can be adjusted for a wide range of products including boxed and frozen goods, glass and plastics containers, tinned products and plastic trays. Very versatile, it can lift up to half of a 2400mm high pallet at a time or, alternatively, just a single layer of boxes, thereby enabling the load to be quickly broken down or built up by clamping single or multiple layers. The open centre version is capable of lifting a full height 2400mm load.

LayerMaster is unique in the way it clamps on all four sides of the product – which means minimal pressure is required to hold the load. Where a number of different layer weights (or product types) are required to be handled, a multi stage valve is supplied as standard to enable up to 3 pressures to be selected, which can be set by B&B’s experienced engineers.

The LayerMaster system is now widely used throughout the fresh produce sector and can be seen at most major supermarket distribution centres. The speed and versatility of the patented system can help businesses reduce time, labour, repetitive strain injury claims and significantly increase safe working practices and productivity.

The market is now changing from height reduction of loads being the norm, to now seeing more and more companies looking to order pick. This new approach is rapidly being applied to more and more applications.

In a traditional operation, the picker will go to a location and transfer goods manually onto another pallet, and then move on to the next location, depending on the picking requirements.

A layer-picking attachment on a forklift truck makes it possible to pick single or multiple layers of products, and allows the user to build up mixed pallets quickly, safely and efficiently with minimal manual labour. In a warehouse or distribution centre, picking usually represents about 25 percent of all labour costs. This type of attachment can typically process orders in excess of 1000 cases per hour, compared to 100-250 cases per hour manually.

Cimcorp, the international group that specializes in robotic material handling, will present its innovative order-picking solution at CeMAT that is the embodiment of the exhibition’s theme this year of Smart Supply Chain Solutions. Based on Cimcorp’s proven, gantry-based robotic technology, the unique system is ideal for order fulfilment and storage in the food & beverage, retail, e-commerce and distribution sectors. Through extremely rapid order picking, the solution shortens lead times to enable more sales – potentially twice as many – and enhance customer service. With Cimcorp’s automation being based on a simple, scalable and movable robotic concept that is easy to install and maintain, the result is a rapid return on investment (ROI). The technology can also be used as an ‘island’ of automation that is integrated with surrounding manual operations.

Cimcorp’s solutions will be demonstrated to CeMAT visitors on Stand H26 in Hall 27 of the show, which takes place in Hannover from 31 May to 3 June.

Fast fulfilment
By shortening the order-processing window, robotic handling enables improved customer service and more sales through later order cut-off times, greater geographical reach via earlier dispatch, same-day deliveries and longer shelf life for fresh products. Faster order processing can also cut the cost of delivery – especially via third-party couriers – while more frequent fulfilment also reduces inventory levels and thereby the amount of capital tied up in stock.

Rapid ROI

“Our robotic systems are designed for fast manufacture, installation and start-up,” explains Kai Tuomisaari, Cimcorp’s Vice President of Sales and Projects. “Being modular, they are scalable to provide flexibility for the future, so can be expanded – or even moved – quite easily. Importantly in the food sector, they are also easy to clean, with the system able to clear the entire storage floor. Short timescales for projects – from initial enquiry to final handover – combine with highly efficient operation to deliver a rapid return on investment for clients.”

Cimcorp’s robotic order fulfilment solution in use at The Kroger Co., a dairy business in Denver, USA

More out of less
With stock accessed via linear robots on overhead gantries, Cimcorp’s solution requires no racking or sprinkler systems, providing further cost savings. As there is no need for conventional warehouse aisles, storage density is maximized. Rapid retrieval and accurate order picking are taken care of by one simple and energy-efficient technology.

Proven performance
Cimcorp’s order fulfilment solution has secured tangible benefits for a number of clients in the retail, e-commerce and food distribution sectors. The leading Spanish supermarket group, Mercadona, has invested in a robotic system from Cimcorp for the picking of full crates of fresh fruit and vegetables, as well as meat products, at its distribution centre in Guadix. This is an ‘island’ of automation that is integrated with Mercadona’s manual operations at the facility. The Finnish company, Tuko Logistics, uses Cimcorp automation to distribute groceries to its clients. The automatic goods-to-person storage and retrieval system at the company’s warehouse in Kerava is used to pick some 70% of orders. Another customer reaping the benefits of Cimcorp automation is The Kroger Co., a dairy business in Denver, USA. The automated system is used by Kroger to store up to 36,000 crates of plastic milk containers and to process over 30,000 crates per day.

Since the launch of model series T20/T25 SP in 2004, Linde Material Handling has sold over 33,000 such pallet trucks worldwide. Linde says that this makes them the clear market leader in the platform pallet truck segment in Europe and also sets a benchmark in the field of intralogistics. Linde will be presenting a number of new, customer-oriented optional features for these successful models at its World of Material Handling (WoMH) 2016 customer event.

Around the world, these platform pallet trucks with two or two-and-a-half tonne load capacity facilitate the loading and unloading of HGVs as well as pallet transfer and order picking. Linde’s unique driving concept is key to the resounding market success: The main load of the transported goods rests on the drive wheel so that braking and acceleration forces are accurately transmitted. In addition, a hydraulic damping system with tilt sensors for the lateral support wheels ensures maximum stability and driver comfort in all situations. Whether cornering, on uneven surfaces or on slopes – the operator has full control of the vehicle and the load at all times.

The new equipment options enhance driver comfort, efficiency and reliability for Linde T20/T25 SP platform trucks even more. The main innovation is the completely decoupled and damped stand-on platform. Platform and steering system form a compact unit, which is decoupled from the chassis. This has led to about 30 percent reduction in jolts and vibrations – both mechanical and human.

With this innovation, Linde takes another step towards the ergonomic unity of man and machine. This is because platform pallet trucks Linde T20/T25 SP feature proven e-Driver technology. This allows the driver to comfortably rest his back by leaning, while standing at a 45 degree angle to the direction of travel and steer the vehicle with one hand, with which he can also control all drive and lift functions. The 45-degree position provides optimum visibility of the route and load in an ergonomic body posture. In this way the driver can concentrate for a long time without getting tired and he is positioned in such a way that his health is not compromised.

LED work lights increase safety

To facilitate working in poorly lit environments, Linde has added LED work lights to its range of optional features. These lights help to make processes safer and more efficient, for example when loading and unloading truck trailers with dark interiors. The light is positioned within the vehicle contour, protected against damage, and can be switched on and off with a single move of the hand.

In addition to process safety and driver comfort, customers particularly appreciate the high uptime and power of the platform pallet trucks. Both are assured by the truck’s 3 kW AC traction motor. Its high torque ensures powerful start up. After less than five metres, the vehicle reaches its maximum speed of 12 km/h. The trucks and their new optional features will make their debut at Linde’s WoMH in Offenbach, Germany which will take place from 9-25 May. Visitors to this customer event will be offered the opportunity to test-drive the vehicles themselves.

Jungheinrich has launched its new EKS 110 vertical order picker. With a one tonne load capacity this completely redesigned truck has a distinctive new look and low-energy LED headlights and reflectors. Having a maximum platform height of 3 metres, the truck supports picking heights of up to 4.6 metres, making it ideal for order picking at up to three levels of racking.

Maximum pick rates – lowest power consumption
The new 3.2 kW drive delivers higher speeds and around five percent greater acceleration. With the optional Drive+ package drivers can even move up a gear, and enjoy dynamic acceleration and speeds of up to 13 km per hour – getting them to the next picking location even faster, thanks to Jungheinrich’s Curve Control assist system that ensures safe cornering.

At the same time energy consumption has been cut. Energy efficient three-phase AC technology and high battery capacity offer long operating times, and for multi-shift operation the EKS 110 now also runs on lithium-ion batteries rated at 240 and 360 ampere hours. The fast charging time achieved with this battery technology means it takes only 30 minutes to reach a 50% charge, and 80 minutes for a 100% charge. For light and medium-duty operations over one or two shifts, Jungheinrich recommends 375, 465 and 620 ampere hour lead-acid batteries and even gives a warranty for two-shift operation without battery replacement – if a battery does not last for two full shifts, Jungheinrich will add a second battery for free.

Perfect communications with WMS
With the optional picking optimisation package using Jungheinrich’s Logistics Interface, the EKS 110 can easily communicate with custom warehouse management systems (WMS), making it easy to send orders to the truck control system. The package includes such features as: drive programme selection for setting travel speed, acceleration and braking behaviour for specific products; truck data query; an additional display in the load direction for displaying WMS information; and a pushbutton on the side to confirm orders quickly and easily.

Ergonomic layout makes for comfortable working
The cabin on the EKS 110 has an ergonomic layout, aiding productivity by making getting in and out, as well as driving and picking, fatigue-free. The optional picking platform does away with the forks while extending the driver platform to facilitate the picking of individual or bulky items. The optimised lowering of the walk-on load section (optional) ensures that the platform, including loading equipment, is lowered to the optimal lowest level – ensuring the lowest possible walk-on access without the pallet ever touching the ground.

Instead of the standard forklift steering, an option is to fit the Jungheinrich JetPilot which offers intuitive and comfortable driving, just like a car. The new LED headlights and general lights further improve visibility. Optional extras include the integrated DayLED daytime running lights for improved visibility in poorly lit halls as well as the Floor Spot system, which significantly reduces the risk of collisions at blind spots by projecting a red dot on the ground around three metres ahead of the truck.

Kone, a global leader in the elevator and escalator industry, has presented its logistics supplier Imperial Logistics International with the golden “Supplier Excellence Certificate” for the second time in succession. Team leader Andreas Böhm (second from left in the photo) and his colleagues at the multi-user logistics centre operated by Imperial Logistics International in Herten delivered absolutely top performance last year. This provided convincing evidence for the Kone supplier quality management.

The Supplier Excellence certification is based on a comprehensive evaluation of supplier’s quality, risk and environmental management systems as well as operational performance, robustness of the service processes and the satisfaction of the Kone teams towards the collaboration with the supplier. These are verified by a Kone supplier quality management team through annual on site audits and internal surveys run twice per year.

“Supply quality and punctuality are the top priority for our customers. The recipients of spare parts need to be serviced quickly and without any problems, otherwise technical breakdowns may occur,” says Mika Turunen (on the right in the photo), Logistics Manager at Global Spare Supply at Kone. Imperial Logistics International handles several principal logistics tasks as part of the global spare parts logistics for Kone at the multi-user logistics centre in Herten, which measures 43,000 square metres; they include the complete stock management, order picking, packaging and processing shipments. Then there are the value-added services like minor installation work, assembling components and kit building and even preparing material photos for the online catalogue.

Shown in the picture are: flowers and a certificate for team leader Andreas Böhm (second from left): Mari Lempinen (Logistics Specialist Kone), Michael Korpak (site manager in Herten), Robert Jenks (Supply Chain Operations Director, Kone) and Mika Turunen (Logistics Manager, Kone/from left).

Qimarox has extended its range of material handling components with the Prorunner mk10, a product lift for pallets up to 2,000 kg. The company says the The Prorunner mk10 allows companies to transport up to sixty pallets per hour, ten metres upwards. Qimarox will talk about this product lift at Modex, the popular international trade fair, taking place from today in Atlanta (USA).

This year, Modex says it is responding to the ever-changing market, which requires flexible and innovative logistics processes. “To survive these days, companies need to continuously monitor and optimise their processes. The trick is to choose exactly those products and systems that offer your organisation the most added value from the overwhelming range on offer today,” said the company in a statement.

An example is the Qimarox Prorunner mk10, which is based on the design of the successful Prorunner mk9 pallet lift. The most important difference is that the new Prorunner mk10 features four instead of two columns, which allows “this very robust lift to effortlessly lift loads of up to 2,000kg”.

The Prorunner mk10 can easily bridge any difference in height between 0.40 and 10 metres. Even at a height difference of 10 metres, the lift can still easily transport sixty pallets per hour “with ease”. The Prorunner mk10 is equipped with a lifting platform of 1200 x 1200 mm as standard, so that it can handle not only euro pallets, but also product carriers of different sizes such as block pallets.

The Prorunner mk5 is described as “literally and figuratively the highlight of the fair”. This elegant product lift works according to the time-honoured paternoster principle, which results in a versatile vertical transport system with a capacity of 2,000 products per hour. Because a single elevator system can be used for both upward and downward product flows, the Prorunner mk5 is ideal for vertical sorting, or as a component in storage and order picking systems.

The standard model of this maintenance friendly and sophisticated product elevator is available for the fixed price of only $ 9,250 including infeed and outfeed conveyors.

Besides product and pallet lifts, Qimarox also develops and supplies components for packaging systems. The Highrunner mk7 is an innovative palletiser, which is capable of quickly and efficiently processing products of different shapes and sizes into stable pallets. Qimarox also supplies standardised, modular components for wrapping pallets in foil. New in this range is a machine for wrapping pallets in stretch wraps.

All components are installed, integrated and maintained by trained system partners, so you are assured of a local specialist who speaks your language and may already be familiar with your organisation and processes.